The line for processing a steel profile, on which, in automatic mode, the following technological operations are performed sequentially: Shot blasting of steel sheet and hot-rolled steel profile; Linear measurements in automatic mode and drilling and milling, performed simultaneously in three axes; Marking workpieces and marking the joints of mating parts for welding; Cutting with a bimetallic band gantry saw, ends of workpieces, including at an angle to the axis of the workpiece
from + 60 ° to –30 °; The line is capable of processing up to 20,000 tons of metal per year.
A CNC installation for processing steel sheets with a movable portal, which automatically performs the following technological operations: drilling, milling, marking, plasma and oxy-fuel cutting.
Working area 3000 * 12000 mm. Drill holes up to 40 mm. The thickness of the processed sheet is up to 100 mm. Plasma cutting technology. Oxygen cutting technology.
ADOP Akyapak (Turkey)
CNC installation for processing steel sheets with a stationary portal and a movable sheet on which The following technological operations are automatically performed: drilling, milling, marking, plasma and oxy-fuel cutting.
Working range: The minimum workpiece size is 200 x 80 mm. The maximum size of the processed sheet is 6000 x 1500 mm. Drill holes up to 40 mm.
Three spindle, 10 axis line
C CNC for processing hot-rolled steel and welded profiles, which are sequentially in automatic mode The following technological operations are performed: Linear measurements in automatic mode and drilling and milling, performed simultaneously in three axes; Marking workpieces and marking the joints of mating parts for welding; Cutting with a bimetallic band gantry saw, ends of workpieces, including at an angle to the axis of the workpiece
from + 60 ° to –30 °;
Baikal BPL-H2516 (Turkey)
CNC installation with a movable portal for oxy-fuel and plasma cutting of steel sheets from 0 thickness , 5 to 100 mm, width up to 2500 mm and length up to 16600 mm. Six co-operating oxy-fuel cutting torches and one plasma torch allow you to cut in one pass of the portal steel sheet, while simultaneously receiving up to seven longitudinal blanks for further assembly of welded profiles (beams, columns, etc.).
Baykal HCN 6100×10 (guillotine) (Turkey)
CNC hydraulic shears designed for cutting steel sheets up to 10 mm thick. The maximum cutting length is up to 6000 mm. The unit is equipped with a CNC system.
Baykal АРНS 6100х600 ТN (Turkey)
Press brake APCS 6100×600 TN. With a sheet thickness of 10 mm, the bend length is for the entire maximum tool length up to 6100 mm. The maximum bending force is up to 600 tons. The installation is equipped with a CNC system, which ensures maximum accuracy of bending angles and repeatability of manufactured parts.
Nuova CMM (Italy)
High-performance sheet joining line, on which the following technological operations are performed automatically: oxy-fuel cutting the ends of the sheets with the possibility of cutting bevels for welding and subsequent automatic submerged arc welding of sheets up to 2000 mm wide to produce sheet blanks up to 16000 mm long. The unit is equipped with Lincoln welding equipment (USA).
Nuova CMM (Italy)
An automated line for the production of welded beams and profiles, which does not require preliminary assembly on tacks, on which performs simultaneous two-sided automatic submerged arc welding of profile elements using the Twins technology (twins – simultaneous supply of two wires to each weld pool) and the subsequent operation to correct the mushroom shape. The unit is equipped with Lincoln welding equipment (USA). Welding equipment for semi-automatic welding in the environment of shielding gases ESAB (Sweden). For the final assembly of metal structures (columns, beams, ties, trusses, frames, frames etc.) 34 welding stations are equipped, where all welding processes are provided with modern tooling and equipment from ESAB (Sweden). Each post is equipped with a rotary console that allows you to organize the supply of wire and protective gases to the welding zone and provide an accessible and convenient working area for welding with a radius of 0 to 8 meters.
ESAB (Sweden) and Lincoln (USA)
For the final assembly of beams, welding processes are provided with modern equipment, columns, rafter beams, trusses etc., 32 welding stations are equipped with placement of wire feed units and protective gases in the welding zone on the rotary consoles. The welding zone at one station reaches a radius of 8 meters.
OMIS cranes (Italy)
All production spans are equipped with one or two specialized bridge cranes (with a lifting capacity of 15 tons each) . There are also telescopic magnetic traverses for lifting dimensional sheets, blanks and products. The assembly plant is additionally equipped with four semi-gantry cranes (with a lifting capacity of 5 tons each).